Mechanical parts require regular cleaning like everything else. In order to reduce contamination and keep a safe environment, even things like cables need a thorough wash.
These days ultrasonic cleaners help to get the job done. They’re becoming more prevalent in different industries and companies are taking advantage of their use.
So, what is an ultrasonic cleaner? Take a look at the information below to find out more.
What Is an Ultrasonic Cleaner?
An ultrasonic cleaner uses ultrasonic waves to cleanse a variety of materials. Items like ceramics, hard plastic, metal, and glass are ideal for this type of purification. The ultrasonic sound waves are higher than what human ears can detect.
However, the high-frequency waves create incredible results with the cleaning solution. Due to the vibration, the solution is able to clean a variety of surfaces.
This process creates a reaction called cavitation. The powerful vibrations form millions of bubbles per second.
As the process goes on, the bubbles become larger. Because of the build-up of energy, they eventually burst on the surface of the item. The result of cavitation puts pressure on dirt particles and forcefully removes them.
Also, the cavitation bubbles aggravate the cleaning solution to help remove any contaminants that are stuck to the surface of the materials being cleaned.
Plus, the brushing motion created by the cleaning solution allows it to reach inside of the crevices and holes within the items. Overall, ultrasonic cleaning is designed to sanitize the toughest impurities.
Furthermore, ultrasonic cleaning systems are used in many different industries like aerospace, dental, automotive, and medical. Items like cables, electrical equipment, machine parts, and window blinds are commonly clean using this process.
What Is a Vapor Degreaser?
A vapor degreaser is similar to an ultrasonic cleaner. However, with a vapor greaser, the cable, or any other item that is being cleaned, goes inside of the machine’s chamber.
The chemical solvent vaporizes the inside, which pulls out oils and particles. The vapor then goes into a condenser and cools at a rapid pace.
As the chemical solvents go from vapor to a liquid, it drains off and takes the oil and dirt along with it.
Is Ultrasonic Cleaning Necessary?
Machine parts, surgical equipment, cables, and other items require cleaning. They become coated with grease, shavings, and other particles so they need to be washed.
Although it can be done by hand, standard cleaning will not get the job done. The dirt and grime have to be removed from the surface adequately. If it’s not, anodizing and plating, and grime can stick to the items.
Basically, ultrasonic cleaners do the same thing for cables and machined parts that a washing machine does for clothing. It’s a process that ensures the items are cleaned faster and more efficiently.
Furthermore, mechanical cables are used in a variety of industries. Each of these entities requires that their material gets purified to maintain safety and prevent the spread of harmful elements. Read here to learn more about it.
The Best Cleaning Methods an Ultrasonic Cleaner
When you are purifying particular items, there are some detergents that work better than others. Here are some suggestions that ensure the best cleaning for mechanical cables and other parts:
Descalers:
Descalers work best because they’re acidic. It means they work great for removing rust, corrosion, and hard mineral deposits.
Low PH Cleaners:
These help to clean and shine metals due to its acid. But be aware that it can sometimes destroy copper, aluminum, or brass items.
Standard Soap Solutions:
General-use solutions are great for removing oil, carbon deposits, and grease from metal and composites as long as the solution has a high alkaline content.
Enzyme Detergent:
Enzymes are useful for removing oil off of aluminum, titanium, and stainless steel parts. They also strip away biological contaminants from medical and dental tools.
Specialty Detergents:
These types of cleaners are specially designed to purify contaminants like resins, ink, or epoxies.
The Main Benefits of Using an Ultrasonic Cleaner
An ultrasonic cleaner is essential for cable cleaning and more. Below are just a few of its advantages:
Health for Employees
Employees that work in a medical environment near surgical equipment or who are in robotics and spacecraft must be kept safe. Manually cleaning certain items exposes them to harsh solvents, hydrocarbons, and other for harmful agents.
Coming into contact with these elements can create a health risk to those who are doing the cleaning Thankfully, with ultrasonic cleaner employees can stay away from these elements and allow them to clean items safely.
Environmentally Safe
Ultra cleaning technology also minimizes the hazardous waste that’s put into the environment since it’s performed in a contained tank.
Not only that but also it’s one of the forms of immersion cleaning that uses less energy. Furthermore, the majority of ultrasonic cleaning solutions are EPA-approved.
Labor costs decrease when systems like an ultrasonic cleaner do the job instead of people. It’s an investment that will continue to provide benefits for a company and its employees. Many companies begin seeing the benefits of investing in ultrasonic cleaning within a few months of making the switch.
Mechanical Cleaning Made Easy
Hopefully, the information above helps to answer the question of “What is an ultrasonic cleaner?” Because of this incredible technology, safety is ensured for people and the environment. Did you enjoy this article? If so, feel free to check the rest of our blog. We cover a variety of topics regarding personal finance, technology, entrepreneurship, and more. Keep reading!
